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Mental Frame Inspection Machine

a. Marble platform + upper and lower racks + 5 sets of XY KK modules + product fixing fixtures; b. 2 sets of laser inspection systems + 3 sets of CCD inspection systems + 1 set of server inspection systems; c. 5 sets of computer hardware + 4 sets of EDAC synchronous motion capture card + serial port board; d. EDAC independently researched and developed 802 detection software + a set of CCD-XG software + 1 set of scanning code gun software + server software;

  • Technical Parameters
  • Technical Specification
Metal frame inspection equipment
Machine name Metal frame inspection equipment
Detection object Metal parts and plastic parts
Test content Position, flatness, height difference, length and width, contour detection
Overall dimensions 2000*3760*2150MM
weight 5100KG
Effective itinerary Can be customized according to needs
Targeting Fixture positioning
Operation method Multi-station automatic detection (can be customized according to requirements)
Measured product size range 159mm(L)*76mm(W) (can be customized according to requirements)
Main parameters of the detection system Positional CCD:
1. Field of view: 40*32; 2. Accuracy: 0.007; 3. Exposure time: 1/10000; 4. Magnification: 0.5; 5. Aperture: maximum; 6. Non-contact scanning.
Positional CCD:
1. Field of view: 17*14; 2. Accuracy: 0.01; 3. Exposure time: 1/10000; 4. Magnification: 0.5; 5. Aperture: maximum; 6. Non-contact scanning.
Height difference flatness station Laser1:
1.keyence; 2. Z-axis accuracy: nm level; 3. Effective measuring range: 60+/-8mm; 4. Spot spacing: 20μm; 5. Non-contact scanning.
Height difference flatness station Laser:
1.keyence; 2. Z-axis accuracy: nm level; 3. Effective measuring range: 20+/-2.6mm; 4. Spot spacing: 10μm; 5. Non-contact scanning
4. Non-contact scanning.
External length, internal length height station CCD:
1. Field of view: 17*14; 2. Accuracy: 0.01; 3. Exposure time: 1/10000; 4. Magnification: 0.5; 5. Aperture: maximum; 6. Non-contact scanning.
Outside width, inside width station CCD:
1. Field of view: 17*14; 2. Accuracy: 0.01; 3. Exposure time: 1/10000; 4. Magnification: 0.5; 5. Aperture: maximum; 6. Non-contact scanning.
Height difference flatness station Laser2:
1.keyence; 2. Z-axis accuracy: nm level; 3. Effective measuring range: 60+/-8mm; 4. Spot spacing: 20μm; 5. Non-contact scanning.
QR code scanning station:
1. Pixel value: 1280*1024; 2. Measuring range: 122*97mm; 3. Accuracy: 0.063μm; 4. Focus mode: automatic; 5. Working distance: 110mm to 1000mm; 6. Non-contact scanning.
Overall positioning accuracy of the machine 5μm
The fastest running speed of the machine 450mm/sec
Machine acceleration 10m/s²
Detection time 3.5s
Detection repeatability accuracy (static) 5μm
Main configuration a. Marble platform + upper and lower frame + XY linear module + product fixed jig + manipulator;
b . 3 sets of visual measurement system;
c . 4 sets of computer hardware + 4 sets of EDAC synchronous motion capture card;
d . EDAC independent research and development of 3D inspection software .
Use environment a. Temperature: 22℃±2℃;
b. Humidity: 35-75% (non-condensing);
c. Vibration: The floor vibration of the installation site, when the vibration is below 10Hz, the amplitude must be below 2μP-P. When the vibration is between 10Hz~50Hz, the acceleration must be below 0.4qal. It is recommended that the installation place is as far away as possible from vibration sources such as press machines or large truck passages to ensure the accuracy of the machine;
d. Power supply:
    1.220V AC, 50HZ; (single phase: L+N+PE) 2. Power: <5KW; 3. The power socket is a triangular plug; 4. The power supply needs to be grounded;
e. Air source (when a vacuum system is required):
    1. Compressed air greater than 6 kg, the air needs to be dried and filtered. There is no model requirement for the model of the dryer and filter, just ensure that the filtration density is less than 1μ;
    2. Ensure stable air pressure;
    3. Ensure that the consumed air flow is greater than 630L/min;
f. Product discharge connection (the following method can be used if necessary Do connection):
  OK/NG product connection conveyor belt for manual visual inspection.
* The detection accuracy that can be achieved due to different materials of products and different surface treatment processes will vary, and the actual measurement results shall prevail.