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Multi-Functional Ring Track Inspection Machine

The detection system adopts unequal distance and unequal speed high-precision circular motion track, the fastest speed is 4m/s; positioning accuracy: X-direction 0.02mm, Y-direction 0.01mm, Z-direction vibration 0.01mm, achieving fast and high-precision in stability Detection.

  • Technical Parameters
  • Technical Specification
Multifunctional automatic optical inspection equipment for ring guide rail
Machine name Multifunctional automatic optical inspection equipment for ring guide rail
Detection object Glass (2D/3D) / metal parts / plastic parts / touch screen (and glue) and other materials
Test content Flatness, thickness, outer length and width, appearance defects, color, contour detection
Overall dimensions 3800*1400*1930mm
weight About 4000KGS 
Effective itinerary Can be customized according to needs
Targeting Fixture positioning
Operation method Multi-station automatic detection (can be customized according to requirements)
Measured product size range 160mm(L)*130mm(W) (can be customized according to requirements)
Main parameters of the detection system Spot spectrum confocal:
1. Model: IFS2405-3; 2. Spot diameter: 3.5μm; 3. Effective measuring range: 19.8+1mm; 4. Fastest sampling frequency: 10KHZ;
5. Non-contact scanning.
reflectCONTROL:
1. reflectCONTROL; 2. Z axis accuracy: nm level; 3. Effective measuring range: 75+/-5mm; 4. Measurement area size: 160mmX80mm; 5. Non-contact scanning.
Color sensor
1. KL-4-A1.1; 2. Effective measuring range: 8mm-20mm; 3. Detection probe size: L x Ø ap. 60mm x 15mm
4. Non-contact scanning.
Foreign Minister Station CCD:
1. Field of view: 10*8; 2. Accuracy: 0.005; 3. Exposure time: 1/50000; 4. Magnification: 0.5; 5. Aperture: maximum;
6. Non-contact scanning.
External wide station CCD:
1. Field of view: 10*8; 2. Accuracy: 0.01; 3. Exposure time: 1/50000; 4. Magnification: 0.5; 5. Aperture: maximum;
6. Non-contact scanning.
Appearance station CCD:
1. Field of view: 10*8; 2. Accuracy: 0.01; 3. Exposure time: 1/50000; 4. Magnification: 0.5; 5. Aperture: maximum;
6. Non-contact scanning.
Overall positioning accuracy of the machine 3μm
The fastest running speed of the machine 4m/s
Machine acceleration 10m/s²
Detection time 2s varies according to the size, material, and point data of the measured product, and the actual time required shall prevail.
Detection repeatability accuracy (static) Thickness, inner length, inner width: 5μm
Main configuration a. Marble platform + upper and lower frame + 1 set of unequal speed and unequal distance motion ring guide + product fixed fixture;
b . 1 set of reflectCONTROL detection system;
c . 2 sets of spot spectrum confocal detection system;
d . 1 set of external length Wide CCD inspection system; e. 1
set of line scan CCD appearance defect inspection system
f. 1 set of color inspection system g. 1
set of computer hardware + 1 set of EDAC synchronous motion capture card;
h . EDAC independent research and development of 802 inspection software i.IT: 7 One computer host (4*EH-7PT+3*EH-7i5)+7 displays (7*VA229N)+2 sets of keyboard and mouse sets (2*MK-200) 
Use environment a. Temperature: 22℃±2℃;                        
b. Humidity: 55-65%;
c. Vibration: The floor vibration of the installation site, when the vibration is below 10Hz, the amplitude must be below 2μP-P. When the vibration is between 10Hz~50Hz, the acceleration must be below 0.4qal. It is recommended that the installation place be as far away as possible from vibration sources such as press machines or large truck passages to ensure the accuracy of the machine;
d. Power supply: 1.220V AC, 50HZ; (single phase: L+N+PE) 2. Power: <7000W; 3. The power socket is a triangular plug; 4. The power supply needs to be grounded;
e. Air source (when a vacuum system is required):
1. Compressed air greater than 6 kg, the air needs to be dried and filtered. There is no model requirement for the model of the dryer and filter, just ensure that the filtration density is less than 1μ;
2. Ensure stable air pressure;
3. Ensure that the consumed air flow is greater than 630L/min;
f. Product discharge connection (the following method can be used if necessary Do connection):
OK/NG product connection conveyor belt for manual visual inspection.
* The detection accuracy that can be achieved due to different materials of products and different surface treatment processes will vary, and the actual measurement results shall prevail.